ATI Cast Products - Manufacturing Capabilities



Our capabilities offer OEMs the freedom to design components with intricate geometries, cored passageways, cast-in features and sculpted surfaces. Because castings can be produced in net and near-net shapes, machining and other finishing requirements can be eliminated or significantly reduced. Furthermore, the use of Stereolithography (SLA) patterns to make castings can significantly reduce development lead-times and give the ability to evaluate design options prior to production.

Equipment

To provide customers with the high-quality castings and production repeatability they demand, ATI has automated its manufacturing processes. Today, all the steps in the casting process, from pattern- and shell-making, through melting and casting, to HIPping and inspection, are microprocessor controlled.

Processes

Our casting engineers design a unique production process for every part. In this way, the power of the investment casting process is fine-tuned to meet the exact mechanical properties, post-casting part tolerances and net shape that will permit optimum downstream manufacturability.

Inspections

Your requirements for raw material inspection, in-process quality assurance procedures, and nondestructive post-casting quality certification can all be satisfied at ATI. The entire production process is under the tightest control to make your parts right, the first time.

Quality

ATI Cast Products maintains ISO 9001:2015 and Aerospace Standard AS9100 Rev. D certifications. In addition, we are Qualifas and Nadcap approved. Our quality system is monitored by PRI Performance Review Institute.​​​​​​​​​​

Machining Services


  • Aerospace and Defense
  • Rare metal machining
  • Oil industry
  • Attachment Industry
  • General machining, welding, and fabrication of ferrous and non-ferrous metals
  • AS9100D, EN9100, JISQ9100
  • ISO 9001:2015
  • QPS300
  • ITAR Registered

Services Available


Our assembly department assembles high quality aerospace components, from installation of rivets and nutplates to bolting parts together with sealant.

  • Assemble various components per appropriate specifications
    • Including Boeing, Lockheed Martin, Airbus, UTCS
    • Have touchup paint approval to LMA-PJ013 from Lockheed Martin
  • Reverse engineering and drawing design
    • Reverse engineering has become a viable method to create a 3D virtual model of an existing physical part for use in 3D CAD, CAM, CAE and other software.
    • We use our CMMs to generate a wireframe that can be turned into a 3D Solid representation of the actual part. Providing insight in to GD&T requirements for manufacturing as well as generating paper copy drawings.
  • Large envelope CMM Measuring/Inspection
    • We offer CMM inspection to customer specifications, drawing or 3D model based definition.
    • We have 3 CMM machines: 2 Zeiss MC 850, Zeiss DB 1200 handling parts up to 9'x5'x3.5'
  • CMM Programming
    • We offer CMM programming to the customer specifications and onsite program verification.
  • 10 medium-to-large 4 and 5 axis mills
  • 2 large bridge-type 5 and 6 axis mills
  • 14 vertical 3 and 4 axis mills

We work regularly with many materials, including aluminum, titanium, stainless steel, inconel, zirconium and other exotic metals.

  • 2 large vertical lathes
  • 3 horizontal lathes
  • 1 horizontal lathe with live tooling

Our lathes have a wide range of capacities. The vertical lathes can turn parts up to 53" in diameter and 32" in height. The horizontal lathes can turn an 18" part up to 100" long.

  • 2 Deep Hole Drills
  • 1 Sunnen Hone

We can drill holes from .469" up to 4.0" by 72" long and honing capabilities that produce precision holes ranging in diameter from .716" to 3.5" in parts up to 60.0" long.

  • MasterCam X7 & CATIA V5-6 is used for 2 through 6 axis CNC programming and CAD modeling
  • We are able to interface with a wide variety of design formats

We have 40 years of experience in the rare/exotic metal machining field. We have experience machining the following grades of Titanium:

  • Ti-6/4, Ti-325, Ti-425, Ti-1144NB
  • Ti Grades 1, 2, 3 & 4
  • Ti-6242, Ti-6222
  • and other grades

We also have machined the following rare and exotic metals:

  • Molybdenum
  • Tantalum
  • Zirconium
  • ZR2, ZR4, ZR702, ZR705, ZR HF
  • Hafnium
  • C103
  • Nickel
  • Copper Tungsten
  • Silver Tungsten
  • Tungsten
  • and Others

Our planer mill can handle large Ti and ZR slab milling. Our deep hole drilling machine can drill/hone many grades of Ti.

  • Weld per AWS D1.1 Welding Code and/or Customer Specifications
  • FCAW:Flux Cored Arc Welding
  • CMAW: Gas Metal Arc Welding

Our fabrication department provides service which includes:

  • Fabrication for Lift truck Attachment Industries
  • Fabrication for Tooling and Fixturing
  • Fabrication for General Commercial Work
  • Fabrication of Steel and Stainless Alloy Products

Contact Us

Contact

ATI Cast Products

Call 1-541-926-7711