ATI supplies forgings to many different market applications including Aerospace, Defense, Oil & Gas, Electrical Energy and many other industrial markets. Our forging facilities in the U.S. and Europe provide a broad range of forging technologies - from closed-die to hot die to isothermal and ring forging - in a broad range of size and weight capacities to match the most demanding requirements. Materials range from carbon and alloy steel to nickel/cobalt alloys, powder metals, titanium and other specialty metals.
Our isothermal forging capability in Cudahy, Wisconsin features three isothermal presses, including one of the world's largest isothermal presses. The unique design of this strain-controlled, high-tonnage press, rated at 12,500 tons, allows it to forge larger-diameter, close tolerance forgings required for today's high efficiency jet engines. Our patented SuperCooler™ technology enables us to produce highly sophisticated components that have differing mechanical properties in different parts of the same piece for greater resistance to fatigue and temperature effects.
- Compressor Discs
- Turbine Discs
Weight: up to 2000 lbs. (900 kg)
Diameter: up to 45 in (Up to 1155 mm)
Materials: Titanium Alloys, Nickel-based Superalloys, Powder Superalloys
At our facility in Irvine, California, ATI specializes in hot-die forging technologies. We produce near-net forgings in a wide range of aerospace-grade materials. Our core competence is in aero-engine components for fan, compressor and turbine sections. A full-service shop, ATI provides engineering support, die manufacturing, heat treat, and ultrasonic testing services.
- Turbine Wheels
Weight: up to 800 lbs. (360 kg)
Diameter: up to 36 in (Up to 91.4 cm)
Materials: Titanium Alloys, Iron-base Alloys, Nickel-base Alloys
Closed Die (Impression Die) Forgings
Today, at ATI Forged Products, we supply highly engineered closed-dies forgings for aerospace, defense, oil & gas, construction and mining and other industrial customers. Our four US based facilities have a diverse range of forging equipment that can produce a large array of complex sizes and shapes. Typical applications include structural components for aircraft, helicopters, launch vehicles, and other demanding applications. We also provide concurrent engineering and new product development support. In addition to forging operations, ATI Forged Products offers a range of engineering, die design and die sinking capabilities along with post-forging operations including heat treatment, non-destructive and destructive testing, machining and inspection.
Large array of applications across a diverse number of markets
- Engine components
- Landing gear and structural components
- Helicopter rotor components and shafts
- Suspension components
- Missiles & Ordinance bodies and components
- Hatch covers
Oil & Gas:
- Fluid Ends
Construction, Mining, Agriculture, Transportation:
- Other structural components
Weight: up to 20,000 lbs. (9,000 kg)
Diameter: up to 70 in (Up to 1800 mm)
Materials: Specialty steel alloys, Titanium alloys, Nickel-based superalloys
Closed Die Forgings - Europe
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At our facility in Cudahy, Wisconsin, ATI operates one of the largest ring roll operations in the world and specializes in rings greater than 60” (1500m) in diameter for many demanding applications and varying markets.
- Space Launch Platforms rings and nozzles
- Industrial ring applications
- Naval Ring applications
Diameter: 60" to 336" (1500 to 8500 mm)
Heights: up to 120" (3050 mm)
Weights: up to 350,000 lbs (150,000 kg)
Materials: Titanium Alloys, Aluminum Alloys, Specialty Steels